Re: Traveller Hero, a major announcement
You may want to check this out:
http://www.lulu.com/
I have no experience with it (or connection to it) myself, but I do know that several designers at the Forge use it.
You may want to check out their small-press help page as well as their publishing forum:
http://www.indie-rpgs.com/resources/index.php?category=9
http://www.indie-rpgs.com/forum/index.php?board=12.0
Best of luck. I have to say that the idea of Traveller Hero gets me more excited these days than T5. Can't wait for your next announcement...